felixdelrio
Day Glo Fanatic
In Colorado wird z. Zt. am neuen Webauftritt gearbeitet und Bill Boulder beantwortet die Mails höchstpersönlich! Man plant sogar eine spezielle Abteilung für alte Boulders ...
Bill beantwortete meine Mails (ich fragte u. A. nach Seriennummern, der original Boulder Bremsbrücke und Öl-Füllständen) sehr ausführlich. Das kommt bei den Amis ja äussert selten vor.
Also, alle die auch ein Boulder haben, sollten hier mal nachlesen.
Viel Spass,
Andreas
Hello Andreas,
The bike looks great! The serial number makes it a first year bike which I guess makes it a 1991 model.
Sorry but I don't know where to find a Boulder Brace. We never made all that many (maybe 200?) as they did not sell all that well. The brace was designed to fit the Mag20 forks which came with a very fragile cast brace that broke easily (many were broken when they were removed for painting). The Boulder Brace was invented so that we could sell Boulder frames with a matching fork. No one wanted a suspension frame without a suspension fork and Rock Shox was just about all that was available at the time. We couldn't ship forks without sturdy braces so we developed our own. The Boulder Brace also fit the RS1 forks and a few were sold as retrofits. In the end the brace was copied by several other companies at lower prices than our model cost us to make. None were as strong as ours and most were cheaply made. Finally, Rock Shox started making a better stock brace and then went on to make the brace and legs as one piece.
Enjoy your bike and good luck finding a brace. Maybe on ebay?
Best regards,
Bill Boulder
Hello again.
1) use 5wt motorcycle fork oil or automatic transmission fluid. To get the proper level, remove the shock and spring and drain the oil, then clean out the shock body with a paper towel. Now hold the bike so that the shock body is pointing straight up and drop the spring in the hole. Rotate the spring with your finger until it seats on the two pins in the bottom (it will not rotate further). Now fill the shock with oil until the top of the spring is just barely above the top of the oil. Do not completely cover the spring with oil so that it is totally submerged.
Install the shock and set preload to the desired setting (10 turns counterclockwise s a good place to start). Ride the bike and see how it feels. If the shock makes a noticeable "clacking" sound (like a hammer on a metal surface) then you need a bit more oil. You can add oil by pointing the shock body up and carefull removing the shock unit - hold it over the hole so that all dripping oil goes back in the shock body. Add a few drops of oil and reassemble. If you spill any oil then start over with a clean, dry shock body and put a tiny bit more oil in than you did the first time. If the shock makes no noise but starts to leak around the seal or the threads where it screws into the body then you have too much oil. You can remove a few drops by carefully removing the shock and then letting some of the dripping oil soak into a rag or paper towel.
The difference between too much oil and not enough is only a few ccs and is best arrived at through trial and error. Your shock should not make any metallic noises (too little oil) and should not leak (too much oil - also will not get full travel). The squishing noise is normal and is caused by the oil travelling through the damping holes in the shock piston.
2) The chain link is an industrial #60 master link. This is not a motorcycle link but is very similar. The best kind is made of stainless steel. I think the original links were Japanese made by Tsubaki. In the coming months we will likely begin offering repair parts for these old bikes. Right now we are not in production and have no parts to offer. Stay tuned to our website for more details as they devleop.
BB
Bill beantwortete meine Mails (ich fragte u. A. nach Seriennummern, der original Boulder Bremsbrücke und Öl-Füllständen) sehr ausführlich. Das kommt bei den Amis ja äussert selten vor.
Also, alle die auch ein Boulder haben, sollten hier mal nachlesen.
Viel Spass,
Andreas
Hello Andreas,
The bike looks great! The serial number makes it a first year bike which I guess makes it a 1991 model.
Sorry but I don't know where to find a Boulder Brace. We never made all that many (maybe 200?) as they did not sell all that well. The brace was designed to fit the Mag20 forks which came with a very fragile cast brace that broke easily (many were broken when they were removed for painting). The Boulder Brace was invented so that we could sell Boulder frames with a matching fork. No one wanted a suspension frame without a suspension fork and Rock Shox was just about all that was available at the time. We couldn't ship forks without sturdy braces so we developed our own. The Boulder Brace also fit the RS1 forks and a few were sold as retrofits. In the end the brace was copied by several other companies at lower prices than our model cost us to make. None were as strong as ours and most were cheaply made. Finally, Rock Shox started making a better stock brace and then went on to make the brace and legs as one piece.
Enjoy your bike and good luck finding a brace. Maybe on ebay?
Best regards,
Bill Boulder
Hello again.
1) use 5wt motorcycle fork oil or automatic transmission fluid. To get the proper level, remove the shock and spring and drain the oil, then clean out the shock body with a paper towel. Now hold the bike so that the shock body is pointing straight up and drop the spring in the hole. Rotate the spring with your finger until it seats on the two pins in the bottom (it will not rotate further). Now fill the shock with oil until the top of the spring is just barely above the top of the oil. Do not completely cover the spring with oil so that it is totally submerged.
Install the shock and set preload to the desired setting (10 turns counterclockwise s a good place to start). Ride the bike and see how it feels. If the shock makes a noticeable "clacking" sound (like a hammer on a metal surface) then you need a bit more oil. You can add oil by pointing the shock body up and carefull removing the shock unit - hold it over the hole so that all dripping oil goes back in the shock body. Add a few drops of oil and reassemble. If you spill any oil then start over with a clean, dry shock body and put a tiny bit more oil in than you did the first time. If the shock makes no noise but starts to leak around the seal or the threads where it screws into the body then you have too much oil. You can remove a few drops by carefully removing the shock and then letting some of the dripping oil soak into a rag or paper towel.
The difference between too much oil and not enough is only a few ccs and is best arrived at through trial and error. Your shock should not make any metallic noises (too little oil) and should not leak (too much oil - also will not get full travel). The squishing noise is normal and is caused by the oil travelling through the damping holes in the shock piston.
2) The chain link is an industrial #60 master link. This is not a motorcycle link but is very similar. The best kind is made of stainless steel. I think the original links were Japanese made by Tsubaki. In the coming months we will likely begin offering repair parts for these old bikes. Right now we are not in production and have no parts to offer. Stay tuned to our website for more details as they devleop.
BB
